在电镀、刷镀或电解等行业要求工件表面光泽好、致密、附着力强的场合,其供电电源在正向工作一段时间后,必须通过一定时间的反向电流进行表面活化。即要求电源具有自动换向的功能。另外,随着电镀、电解工业的发展,用户不仅要求电源设备具有稳压、稳流及稳电流密度的功能,还要求电源设备操作简便,运行可靠,自动化程度高。
由可编程控制器(PLC)控制的自动换向型电镀电源正是为满足用户上述要求而设计生产的。与传统的换向型电镀电源相比,该电源技术先进、可靠性高,控制功能齐全,工艺参数调整十分方便。本文对该电源的控制原理与控制功能作以介绍。
2主电路的联结
电镀工艺要求电源输出的直流电压在6~48V,直流电流根据所镀工件的多少,可从几十安到几千安、几万安。对这种低电压、大电流,且要求自动换向的电源,其主电路采用两组反并联的晶闸管整流器,公用一台双反星带平衡电抗器的整流变压器。主电路的原理如图1所示。
双反星带平衡电抗器这一主电路联结型式减少了晶闸管正向压降的损耗,有利于提高电源的效率。而且两组反并联的整流器公用一台整流变压器不仅减小了设备的体积,也降低了设备的造价,这都是用户所期望的。
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